Custom Sportswear & Activewear Manufacturer

Industrial OEM & ODM production hub delivering engineered performance apparel, digital sublimation, and private label execution for global athletic brands.

Enterprise Manufacturing

Direct Factory Sourcing From Sialkot's Industrial Apparel Hub

Bralen Industries operates an integrated production facility in Sialkot, Punjab — the world's premier sports manufacturing cluster. We engineer technical athletic garments for overseas brand owners, sporting franchises, and apparel distributors.

Full-Dye Sublimation Uniforms

Engineered for football, basketball, rugby, and track & field. Utilizing Italian fade-resistant inks, high-precision Japanese plotters, and heat presses to bond graphics indelibly into performance interlock fabric.

  • Zero ink fading, cracking, or peeling
  • Unlimited Pantone color fidelity
  • Individual player names & numbers included

Cut & Sew Activewear

Custom-tailored leggings, sports bras, and training shorts. Constructed using precision CAD pattern cutting, flatlock anti-chafing 4-needle 6-thread stitching, and ergonomic contoured paneling.

  • 4-way stretch squat-proof recovery
  • Reinforced seam reinforcement
  • Custom waistband elastic & laser-cut ventilation

Private Label Brand Packaging

Deliver ready-to-retail collections with comprehensive branding services. We manufacture custom jacquard neck labels, heat-seal neck transfers, luxury hangtags, and individual barcoded polybags.

  • Custom woven and tagless labels
  • Biodegradable zip-lock apparel bags
  • E-commerce & Amazon FBA carton prep
Technical Parameters

Manufacturing Specifications & Commercial Capabilities

Standard operating specifications designed to accommodate custom teamwear drops, boutique activewear launches, and multi-thousand unit commercial production lines.

Operational Order Metrics

Transparent minimum order terms, sampling cycles, and standard commercial turnaround schedules.

Minimum Order (Sublimation) 30 – 50 units per style (custom sizing included)
Minimum Order (Cut & Sew) 100 – 200 units per colorway / style
Proto Sampling Lead Time 7 to 10 working days upon tech pack approval
Mass Production Cycle 3 to 4 weeks depending on order volume
Sizing System Youth (YXS–YXL), Men's / Women's (XS–5XL)
Incoterms Supported FOB Karachi, CIF Major Ports, DDP Direct to Door

Decoration & Embellishment Options

In-house machinery covering every athletic decoration standard required by modern lifestyle and performance brands.

Full-Dye Sublimation 1440 DPI Japanese print engines; all-over continuous art
Silicone & 3D Transfers Matte, glossy, raised high-density & reflective finishes
Industrial Embroidery Tajima multi-head embroidery, 3D puff & applique patches
Screen & DTF Printing Water-based, discharge, and durable plastisol ink formulas
Technical Trims Waterproof SBS/YKK auto-lock zips, flat drawcords with dipped tips
Stitching Construction Flatlock 4-needle 6-thread, overlock, twin-needle coverstitch

Technical Performance Fabric Sourcing

All raw fabrics are tested for elongation recovery, colorfastness against wash and perspiration, and burst strength prior to cutting.

Micro-Interlock Polyester

135–160 GSM lightweight hydro-wicking knit engineered with capillary micro-channels for quick evaporation during high-sweat matches.

Soccer, Basketball & Running

Nylon-Spandex 4-Way Stretch

220–280 GSM high-density circular knit offering 75% Nylon / 25% Spandex composition for squat-proof, shape-sculpting compression.

Leggings, Bras & Base Layers

Cotton / Poly French Terry

320–420 GSM looped back or brushed fleece with diagonal loop structure, anti-pilling wash, and pre-shrunk dimensional stability.

Athletic Hoodies & Joggers

Micro-Poly Dimple Mesh

140–180 GSM zoned airflow knit maximizing ventilation across back yokes, underarm panels, and technical athletic shorts.

Teamwear & Training Gear
Standardized Manufacturing Workflow

Structured 5-Stage OEM / ODM Production Protocol

Eliminating errors through milestone sign-offs. We enforce systematic checks from initial CAD pattern generation down to final shipping carton seal.

1

Tech Pack & CAD

Pattern makers convert your vector specs, measurements, and artwork files into digitized graded patterns.

2

Master Sample

We manufacture a golden physical sample for your fit verification, print placement sign-off, and fabric hand-feel audit.

3

Cutting & Printing

Automated fabric spreading, CNC laser cutting, and color-matched sublimation printing executed simultaneously.

4

Assembly & QA

Seams assembled on dedicated line cells with inline QC monitoring stitch tension, measurement tolerances, and trim integrity.

5

AQL Audit & Dispatch

Pre-shipment AQL 2.5 audit, barcode labeling, polybagging, moisture-shield carton packaging, and air/sea export dispatch.

Quality & Compliance

AQL 2.5 Quality Assurance & Social Governance

We maintain strict adherence to international apparel export criteria. Every production lot is systematically tracked and verified before leaving our Sialkot facility.

AQL 2.5
Inspection Standard
International sampling plan for critical, major, and minor seam defects
4.0+ Grade
Colorfastness Rating
Resistant to chlorine, laundry washing, and perspiration fading
±1 cm
Tolerance Threshold
Tight dimensional control applied across every graded size chart
100% Test
Metal & Needle Detection
Every finished garment passes conveyor needle detection prior to packing
Procurement FAQ

Frequently Asked Questions by Overseas Sourcing Teams

Direct answers regarding production policies, payment milestones, sample lead times, and design intellectual property.

What are your minimum order quantities (MOQ) for custom sportswear manufacturing?
Our flexible MOQ model starts at 30 to 50 pieces per design for all-over sublimated teamwear. For custom-dyed cut and sew apparel requiring specific PMS fabric colors and customized trims, MOQs range from 100 to 200 pieces per style with mixed sizing.
What is the standard turnaround time for sampling and mass production?
Pre-production proto samples are completed within 7 to 10 working days upon technical specification sign-off. Bulk commercial manufacturing generally requires 3 to 4 weeks depending on order volume and decoration complexity, followed by direct air or sea freight.
Do you offer full private label branding and custom packaging services?
Yes, we provide end-to-end private label solutions including woven neck labels, heat-seal tagless branding, custom hang tags, branded biodegradable polybags, barcoded SKU stickers, and export cartons configured for direct warehouse or Amazon FBA delivery.
What quality inspection standards are applied during apparel production?
We enforce international AQL 2.5 quality standards through a 4-tier inspection process: raw material fabric shrinkage and colorfastness checks, inline stitching verification, full dimensional measurement tolerance audits, and 100% pre-dispatch needle detection.
How do you protect buyer intellectual property and proprietary artwork?
We operate under bilateral Non-Disclosure Agreements (NDAs). Your tech packs, CAD patterns, proprietary trims, and graphic designs remain your exclusive intellectual property and are never shared or repurposed for other clients.
Direct Factory Partnership

Initiate Your Sportswear & Activewear Production Project

Connect directly with our engineering and merchandising department in Sialkot. Share your tech pack, CAD files, or project target quantities to receive quotation pricing, material guidance, and sample scheduling within 24 hours.

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